Full-Phase Scaffolding Solution for Large-Scale High-Speed Railway Station Project
Project Overview
This project is a key transportation hub project, a large-scale high-speed railway station with a total construction area of 500,000 square meters. The project involves the construction of multiple platforms, viaduct ramps, and large-span station buildings, requiring a high level of structural safety and construction efficiency.
The local general contractor required a one-stop supplier that could provide a full range of scaffolding and formwork support products, all fully compliant with international standards (EN1065 & EN74), and capable of adapting to complex construction conditions such as large-span structures and high-altitude operations.
Zhangzhou Yunmaotong Import and Export Co., Ltd. was selected as the exclusive supplier, providing customized solutions based on the project's unique technical requirements.
Core Product Application: Ringlock Scaffolding System for High-Rise & Large-Span Structures
This high-speed railway station project features multiple high-rise station buildings and 30-meter span viaduct ramps. For these complex structures, Yunmaotong provided a complete EN74 standard ringlock scaffolding system.
Key Products Used:
Ringlock Scaffolding Frames & Standards: Adopting Q355 high-strength steel, with hot-dip galvanized surface treatment for superior corrosion resistance and load-bearing capacity.
Drop-Forged Scaffold Couplers: Providing superior locking stability to resist strong winds and heavy loads, critical for high-altitude work.
Anti-Slip Steel Planks: Ensuring safe footing for construction workers even during continuous pouring and night shifts.
Project Performance:
The modular design of the ringlock scaffolding allowed for ultra-fast installation and dismantling, improving construction efficiency by over 40% compared to traditional systems. The rigid node structure of the ringlock system ensured absolute stability under the large concrete pouring loads of the station's main structure, fully meeting the project's strict safety acceptance criteria.
Targeted Solution: Heavy-Duty Steel Prop for Large-Span Formwork
The core challenge of the project lay in the large-span (28m-32m) concrete roof and platform support works. To meet the extreme load requirements, Yunmaotong provided EN1065 standard extra heavy-duty adjustable steel props.
Technical Advantages:
High Load Capacity: Customized heavy-duty props with a maximum load capacity of up to 80kN, far exceeding industry standards, providing reliable support for large-volume concrete pours.
Precision Adjustment: The fine-thread adjustment mechanism allowed workers to accurately fine-tune the support height to match the complex slope of the station's ramps and platforms.
Stability Under Vibration: Optimized thread design prevented loosening due to construction vibrations, ensuring the long-term stability of the formwork system.
On-Site Feedback:
The on-site construction team praised the stability of Yunmaotong's steel props, stating that "the props maintained perfect alignment during the 24-hour continuous concrete pouring, which is crucial for the structural integrity of the high-speed rail station." All support works passed the third-party load test and acceptance on the first attempt.
Project Outcome & Customer Recognition
With all scaffolding and steel prop products from Zhangzhou Yunmaotong successfully put into use, the project's main structure construction is progressing smoothly as scheduled.
The general contractor highly recognized Yunmaotong's product quality and one-stop service:
Full Compliance: All products fully comply with EN1065 and EN74 standards, with complete certification documents, ensuring smooth customs clearance and project acceptance.
High Efficiency: The modular scaffolding and precision props significantly shortened the construction period, helping the project stay on track for its key milestones.
Reliable Supply: Yunmaotong's self-owned factory production capacity ensured stable batch delivery, avoiding any delays that could disrupt the tight construction schedule.
This case fully demonstrates Yunmaotong's strength in providing high-quality, safe, and compliant solutions for large-scale national infrastructure projects.
About Zhangzhou Yunmaotong
Zhangzhou Yunmaotong Import and Export Co., Ltd. is a professional global supplier of scaffolding systems, adjustable steel props, and scaffold accessories. With 15+ years of manufacturing and export experience, we are committed to providing safe, reliable, and cost-effective construction solutions for global customers.
Our products are exported to Europe, the Middle East, Africa, and South Asia. We support OEM/ODM customization, fast sample delivery, and offer complete certification documents for international projects.
